In early November the class took a two day trip to tour some band instrument manufacturers. It was quite interesting; here's a taste.
![](http://3.bp.blogspot.com/_KCBsK-KQ5RY/R18bKUoUPZI/AAAAAAAAAOI/YUWh__E5SWA/s320/all+stages.jpg)
This shows various stages in the process; brass plate is cut into forms that are then shaped and brazed to form the bell of a trumpet.
![](http://4.bp.blogspot.com/_KCBsK-KQ5RY/R18bKkoUPbI/AAAAAAAAAOY/XI0TqO-7nHU/s320/Cas+Pist.jpg)
Some trumpet and tuba (I think) pistons.
![](http://2.bp.blogspot.com/_KCBsK-KQ5RY/R18bKEoUPYI/AAAAAAAAAOA/TrzSobnTIDw/s320/bell+cutout.jpg)
Plates of brass are cut to form the shape of a trumpet.
![](http://3.bp.blogspot.com/_KCBsK-KQ5RY/R18cRUoUPfI/AAAAAAAAAO4/DmgkvjObDzQ/s320/braz.jpg)
This lady is brazing piston casings. It takes a lot of experience and skill to do this.
![](http://1.bp.blogspot.com/_KCBsK-KQ5RY/R18bm0oUPdI/AAAAAAAAAOo/Nj0XU1uWi0o/s320/plate1.jpg)
Piston casings are plated, usually with nickel-silver, silver, or gold.
It took only a couple of seconds in the solution to plate the pieces.
Electricity does the work.
![](http://2.bp.blogspot.com/_KCBsK-KQ5RY/R18boEoUPeI/AAAAAAAAAOw/ZA1PjBWKAIw/s320/plate2.jpg)
Silver plated casings.
![](http://1.bp.blogspot.com/_KCBsK-KQ5RY/R18bK0oUPcI/AAAAAAAAAOg/NR8G_KMR6e4/s320/freeze+bells.jpg)
The straight trumpet bells that are formed from flat pieces of brass are bent into the shape you see on the left. They are filled with a solution that freezes but remains malleable enough to allow the brass tube to bend without crimpting it. You can see bells in the freezer waiting their turn.
![](http://4.bp.blogspot.com/_KCBsK-KQ5RY/R18bKkoUPaI/AAAAAAAAAOQ/YelnVkCgV0A/s320/bells.jpg)
Finished trumpet bells before being shaped.
Here is a video of how a trombone bell is shaped.
And
here is one of finishing a trumpet bell on a mandrel.
Finally,
here is one of the wire being inserted into a trumpet bell.
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